Electric Fence Manufacturer’s Production Process: How HPSFENCE Ensures Reliable and Smart Energizers
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- HPSFENCE
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- Rosie
- Issue Time
- Nov 13,2025
Summary
As a professional electric fence manufacturer and supplier, HPSFENCE follows a strict and systematic production process to ensure every energizer delivers stable power, smart performance, and long-term reliability. From PCB assembly and 72-hour aging tests to quality inspection and customized design, we combine advanced manufacturing with strong R&D capability — providing reliable solutions for modern farms and ranch protection.
Electric Fence Energizer Manufacturing Process by HPSFENCE — Professional Manufacturer & Supplier in China
How HPSFENCE Ensures Reliable and Smart Energizers？
As a professional electric fence manufacturer and supplier, HPSFENCE follows a strict and systematic production process to ensure every energizer delivers stable power, smart performance, and long-term reliability. From PCB assembly and 72-hour aging tests to quality inspection and customized design, we combine advanced manufacturing with strong R&D capability — providing reliable solutions for modern farms and ranch protection.
Step 1: Automated PCB Assembly
The Production Starts With Pcb Board Manufacturing.
We collaborate with specialized factories equipped with advanced SMT (Surface Mount Technology) systems for fully automated chip placement, ensuring consistent quality and precision in every circuit.
Step 2: Manual Plug-In of Connectors
Not all components on the circuit board can be soldered through automated machines.
Some connectors and terminal parts require precise manual installation to ensure durability and accurate alignment. At HPSFENCE, this critical step is handled by our experienced technicians, who carefully insert each connector by hand to maintain consistent spacing and solid electrical contact.
This manual plug-in process is essential to product reliability — even a slight deviation in angle or pressure could affect conductivity or performance stability. Our workers follow strict operation standards, using professional tools and inspection fixtures to guarantee every connection meets design requirements. This combination of skilled craftsmanship and quality control ensures the foundation for stable energizer performance in the field.
Step 3: Manual Soldering
After all connectors are correctly inserted, the circuit boards enter the manual soldering stage.
Although our production line integrates automated SMT assembly, certain joints and interfaces still require human precision. At HPSFENCE, each board is soldered by trained technicians who strictly follow standardized procedures to ensure every joint is firm, clean, and free of cold solder or bridging.
This step plays a vital role in maintaining long-term performance stability. Each solder point directly affects the conductivity and endurance of the energizer, especially under high-voltage pulse operation. Our team uses advanced soldering tools and inspection microscopes to verify joint quality, followed by visual and functional checks to ensure consistent reliability.
By combining machine precision with human craftsmanship, HPSFENCE ensures every electric fence energizer delivers dependable output and exceptional durability — even in the most demanding field environments.
Dual Power Design: AC/DC Flexibility for Any Environment（2J-12J）
The New Model Supports Both Ac Adapter And 12v -15v Dc Battery Operation, Providing Flexibility For All Types Of Installations:
AC power for stable, long-term use near facilities or barns.
DC battery for mobile or remote pastures without mains power.
This dual-mode design makes it ideal for farms, ranches, and wildlife control in all climates and terrains — ensuring continuous protection and reliable output.
Item | Input Energy | Power Source | Peak voltage | Average CSrrent | Max. Current | Output Energy | Average Power | Max. Distanc |
HPS200NS | 110V-240V /12V | 9000V | 180mA | 1.2A | 1.2J | 2.2W | 20KM | |
HPS350NS | 110V-240V / 12V | 9000V | 300mA | 1.2A | 2.1J | 3.6W | 30KM | |
HPS480NS | 110V-240V / 12V | 9000V | 450mA | 1.2A | 2.8J | 5.4W | 45KM | |
HPS6O0NS | 110V-240V / 15V | 10000V | 450mA | 1.2A | 3.6J | 6.75W | 60KM | |
HPS800NS | 110V-240V / 15V | 10000V | 500mA | 1.2A | 4.8J | 7.5W | 80KM | |
HPS1000NS | 110V-240V / 15V | 10000V/ | 550mA | 1.2A | 6.0J | 8.25W | 100KM | |
HPS1200NS | 110V-240V / 15V | 10000V | 650mA | 1.2A | 7.2J | 9.75W | 120KM |
Electric fence energizer is for containment of poultry, the exclusion of wild predators.
Electric fence energizer is for containment of poultry, the exclusion of wild predators.
Electric fence energizer is for containment of poultry, the exclusion of wild predators.
Electric fence energizer is for containment of poultry, the exclusion of wild predators.
Reliable, Safe, and Built for Real Farms
Engergizer Output Energy Test
Every HPSFENCE energizer is designed to endure millions of high-voltage pulses, extreme weather, and long-term field use.
Output Energy Test For Example: 12J Real datas
HPS FENCE energizer match 12J standards:
Ex：12*0.6=7.2J，12J energizer output energy should reach about 7.2J.
Through the following strict testing and verification, we can guarantee that the electric fence energizer input to output energy conversion rate can reach 60%. some of solar fence energizer is 50%.
It can work stably and reliably in various environments and conditions. Test reports and certification documents, prove the product's performance and quality, ensure the user's safety and effectiveness in use.
Continuous Innovation, Better User Experience
At HPSFENCE, Innovation Never Stops.
We are committed to continuous improvement in product design, user experience, and intelligent performance, empowering farmers and ranchers with smarter, stronger, and safer fencing systems.
Continuous innovation. Continuous improvement.Powering stronger fences worldwide.
R&D Strength: From Experience to Intelligent Innovation
“We believe good engineering starts from real-world use.”
— HPSFENCE Engineering Team
For over a decade, the HPSFENCE engineering team has been dedicated to the research, development, and manufacturing of farm electric fence systems.
Our expertise comes not from laboratories alone, but from the field — from real farms, real animals, and real challenges.
We listen to farmers and distributors around the world — from Australian ranches to European pastures — and every product upgrade we make begins with real user feedback and field-tested data.
The launch of the new LCD Fence Energizer marks a significant milestone in our journey toward visualized technology and smarter user experience — transforming traditional electric fence equipment into intelligent, data-driven systems.
About HPSFENCE
Hpsfence Is A Professional Manufacturer And Supplier Of Farm Electric Fence Supplies
Dedicated to providing complete fencing solutions for livestock protection, pasture management, and perimeter security.
With over a decade of engineering experience, HPSFENCE designs and produces a full range of electric fencing products — including fence energizers, insulators, Fence Construction, and accessories，and Poultry Farming— trusted by farmers and distributors worldwide.
Our mission:
To make farm fencing smarter, safer, and stronger through continuous innovation and real-world testing.
Contact Us for Private Customization.
Let HPSFENCE design the right electric fence system for you.